Exothermic Welding Accessories:

Amiable Impex is the Manufacturer of Exothermic Welding Powder, Exothermic Graphite Mold and Exothermic Weld Accessories.

Exothermic Welding Accessories

We manufacturer, supply and export Exothermic Welding Mould and Its Accessories across World.
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Graphite Mould

Graphite Mould


The connection Mould is designed to last for an average of 60 to 100 connections.

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Mould Handle Clamp

Mould Handle Clamp


Handle clamps provide a means of both handling the mold.

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Steel Metal Disk

Steel Metal Disk


Steel discs acts timing device to allow the welding powder to heat to proper temperature.

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Exothermic Weld Powder

Exothermic Weld Powder


Exothermic Weld Powder that is the most reliable

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Ignite Powder

Ignite Powder


Ignite Powder is also known as Starting Powder.

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Gloves

Gloves


Gloves is required for safety purpose.

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Flint Gun

Flint Gun


Flint Gun is designed with the advantages of safety and convenience.

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Brush (Soft and Hard)

Brush (Soft and Hard)


Soft Brush – Clean Mould Weld Cavity because its shape is very sensitive

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Slag Removal Tool

Slag Removal Tool


It is used to remove the metal Scrap from Mould after the Welding Process is done.

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File Card

File Card


It is used to clean the objects to be welded.

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Sealing Compound

Sealing Compound


Sealing Compound is used to fill the gap on the mould where the conductor is passing.

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Flame Torch

Flame Torch


There is a need for propane torch to dry out the inside of the mould thoroughly on both sides.

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Exothermic Weld Accessories Required for Exothermic Weld Process:

1) Graphite Mould for having Exothermic Weld

When making a copper wire connection of Ground rod or other metal connection, place the Welding powder into the graphite mould. Just ignite to start the Weldinging process. The result will be clean and smooth connection surface. It is also applicable for other metal such as: Iron, Galvanized Steel, Railway track, Cast Iron, Bronze, and Brass. It can be used in various applications to have the certainly good connections in work. Such as Lightning and Surge Protection, Grounding in Electrical Work, Railway Construction, Cathodic Protection.
The connection mould is designed to last for an average of 60 to 100 connections. This will vary according to the care given the mould during use.Graphite mould is made of high quality graphite suitable for high quality Weldinging work and can be used for several times.
Features:
- Dimensional accuracy as per the customers demand.
- High quality Graphite which ensures Longer Life.

2 – Mould Handle Clamp (Universal)

For most connections involving lugs, cable or rectangular bus, exothermic handle clamps are used.
These will fit 90% of all standard exothermic molds. Normally we recommend One Handle for every two mouldsThese are manufactured by the professionals using high quality raw material. These Mold Handle Clamp conform their adherence with the industry standards.
Features:
- Light in weight (Nearly 1.5 to 2.0 Kg)
- Handy in nature
- Rust-proof
- Tare used for two part molds

3) Steel Metal Disk

Steel discs are very important. The disc acts timing device to allow the Exothermic Welding powder to heat to proper temperature. Steel Disk is designed to contain the exothermic reaction to the upper crucible of a mold until the reaction is complete and ready to Welding. One Metal is must for every shot.
Features:
- Depressed center
- Medium hard bond
- High speed rotation

4) Exothermic Weld Powder

Exothermic Welding Powder is the most reliable and consistently-performing Welding metal available with us.
Quality validation steps are taken for every lot we produce. Upon final acceptance, our Welding metal is specially packaged in moisture-resistant plastic cartridges with special closure caps. Then the cartridges and required metal discs are packaged in moisture-resistant boxes.
Our standard packing for Weldinging powder is the following -
Firstly Weldinging powder is in the tube and starting powder / Ignite Powder is in tube at the bottom of Welding powder as shown in diagram
Moisture Free Packing in Foil
All sizes of Welding metal are available.
Standards Size Packing available are – 15 Grams, 25 Grams, 45 Grams, 65 Grams, 90 Grams, 115 Grams, 150 Grams, 200 Grams, 250 Grams
Features:
- High quality products at Affordable prices
- High performance

5) Ignite Powder (Starting Powder)

Ignite Powder is also known as Starting Powder and is required and is must. Sprinkle little Starting Powder on the Mould followed by the Exothermic Welding powder and again sprinkle it little on the Top Side of Mould. Than Ignite starting powder with a spark gun.
This results in exothermic reaction and the Welding powder melts to molten copper alloy. The molten copper alloy melts the retaining disc and flows into the Welding cavity where it partially melts the conductors.
Ignite Powder of 2-4 grams is sufficient
for this Process. Features:
- High quality Ignite Powder with Fast Ignition ability.

6) Hand Gloves

Gloves is required for safety purpose as the Exothermic Welding Powder melts at more than 1400 degree Celcius.
We recommend a Pair of Gloves for Every 150 Joints
Features:
- High quality Gloves that can easily bear heat upto 400 degree Celcius which is more than enough to Hold the Mould.

7) Flint Gun

It is designed with the advantages of safety and convenience. It is used to ignite Starting
Powder in order to result in exothermic reaction.
We recommend one Flint Gun for every 100 Shots

8) Brush (Soft and Hard)

Two Brush Required: 1) Soft Brush – Its used to Clean Mould Welding Cavity because its shape is very sensitive and there should not be any damage while using Brush, so we recommend to use Soft
2) Hard Brush – Its used to clean other section of Mould
We recommend a Pair of Brush for 50 Connection

9) Slag Removal Tool

It is used to remove the metal Scrap from Mould after the Welding Process is done.
We recommend One Slag Tool for Every 200 Joints

10) File Card

It is used to clean the objects to be Weldinged.
We recommend One Slag Tool for Every 100 Joints

11) Sealing Compound

Sealing Compound is used to fill the gap on the mould where the conductor is passing
We recommend 1 Kg Sealing Compound for Every 100 Joints.

12) Flame Torch

Graphite absorbs moisture from weather. So there is a need for propane torch to dry out the inside of the mould thoroughly on both sides, therefore heating the mold to approximately 250 degrees Fahrenheit.
We recommend using one Flame torch for Every 200 Joint and than use the refiling.

Product Features For Exothermic Welding:

  • Safe operation, without professional technology knowledge or any other special protection, easy to learn.
  • Without external energy, very simple tools and equipment, execution of high efficiency.
  • Connector in copper of high purity, strong corrosion resistance.
  • The connector to be formed in metal bonds, not loose.
  • Current carrying capacity of the connector is greater than that of wire connector.
  • Widely applied , can be used for copper to copper, copper to steel, welding between copper and galvanized steel and other metal materials.
  • Connectors can withstand multiple large inrush current impact without degradation.
  • Amiable Impex is the only Company in India that offer Quality of Exothermic Welding Powder and Exothermic Welding Accessories at reasonable rate and ensures delivery within 10 to 15 days in India. Get high quality of Our products at quickest lead time with fast response time. Full Customer Satisfaction. Our Products are tested and approved by CPRI Govt Body, Its also CE and ROHS Certified and we are also certified by ISO 9001:2008, Crisil verified Company.

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